Hard Metal

Hard metal is a mixture of a hard carbide phase, tungsten carbide, and a tougher metal phase, cobalt. It is produced by sintering, a process in which fine powders of tungsten carbide and cobalt are heated up so that the cobalt melts and the material is pulled together by capillary force. This results in a solid material consisting of hard tungsten carbide grains surrounded by the tougher cobalt-rich cement phase.

The size of the tungsten carbide grains determines the hardness of the hard metal.
Scientists know that by doping the material, that is, by adding another substance in tiny amounts, they can limit the size of the grains. For example, adding a tiny amount of vanadium can limit the growth of the grains, instead of growing grains 1/1000 mm in diameter, the addition of vanadium results in grain sizes about 1/10,000 mm. Scientists at the Chalmers University of Technology in Sweden have just used high-resolution electron microscopy to observe an extremely thin layer, only 2 atom layers thick, of a cubical structure on the tungsten carbide grains which they believe is affecting the growth of the grains.

Reference:
Expertanswer (2010, June 14). Materials researchers micromanage atoms in hard metal. ScienceDaily. Retrieved June 16, 2010, from http://www.sciencedaily.com­ /releases/2010/06/100614093343.htm

Study Questions:

1. Write the symbol for each of the following elements: tungsten, carbon, cobalt, vanadium.
2. To which group of the Periodic Table do tungsten, cobalt and vanadium belong?
3. Give possible oxidation states (numbers) for tungsten, cobalt, vanadium and carbon.
   
4. Suggest a formula for tungsten carbide.
5. Would you expect larger or smaller grains of tungsten carbide to grow at higher temperatures?